Extrusion – Coated wire rope
Protection and signaling effect with the right coating for your coated wire rope
The processing of plastics requires a high degree of precision in the tools and machine settings as well as in-depth knowledge of the specific properties of the materials. As an extrusion specialist for coated wire rope, coated steel rope, and other long products such as wires and fiberglass rods, we offer a wide range of services. With our expertise and flexibility in production, we support you in finding the ideal plastic coated wire rope solution for your specific needs.
Coated wire ropes for various requirements
We offer high-quality coated wire rope by the meter, suitable for a wide range of applications. Our products are available in diameters from 0.5 mm to 22 mm, covering a variety of standard dimensions. We manufacture both round cross-sections and special dimensions according to specific customer requirements, and we can attach accessories such as thimbles, eyelets, and hooks.
Our sheaths are made from high-quality plastics such as PVC, PE, PA, PU, or PP to provide optimal adaptation to the respective application conditions of the coated rope. You can also choose from our stocked color range or specify a custom colour to ensure perfect integration with your application or corporate design.


Choosing the right plastic for your coated steel rope
The following descriptions of the plastics available provide an overview of their advantages and areas of application. We are happy to advise you on selecting the right material for your needs.
Polyamide Coating
The polyamide (PA) coating reliably protects our coated steel rope against mechanical influences and corrosion. Our plastic coated wire rope is particularly suited for maritime environments, the food industry, and medical applications. Compared to PVC, PA is significantly more resistant and preferred for rigging applications, such as fitness ropes for sports facilities. Thanks to its excellent wear resistance, PA sheathing guarantees a long service life for wire steel rope.


Polyethylene coating
A wire steel rope sheathed in polyethylene (PE) is flexible to handle and resistant to moisture and chemicals. These properties ensure optimal protection and durability for the coated wire rope in demanding environments, particularly in the water industry, where they withstand corrosion and water exposure.
Polypropylene coating
A polypropylene (PP) coated wire rope is characterized by its exceptional lightness and high abrasion resistance. The smooth surface minimizes friction losses, improving handling and efficiency. Additionally, PP offers strong resistance to UV radiation, ensuring durability in outdoor applications. These characteristics make PP coated wire rope ideal for rigging, marine, construction, and agricultural uses, where they withstand pesticides and fertilizers.


Polyurethane coating
Polyurethane (PU) provides excellent resistance to oil, grease, and chemicals, making this coated steel cable ideal for industrial applications. The smooth and durable surface reduces friction and minimizes wear. PU remains flexible even at low temperatures, making coated wire rope perfect for steel cable in mechanical engineering and extreme outdoor environments.
Polyvinyl chloride coating
A vinyl coated wire rope is weather-resistant and durable. The polyvinyl chloride (PVC) coating provides excellent insulation properties, protecting coated steel rope from electrical influences and enhancing safety. PVC is also moisture- and chemical-resistant, making it suitable for rigging, construction, electronics, and outdoor applications requiring high reliability and protection.


The wire extrusion process – Precision in coating
The wire extrusion process is essential for ensuring a durable and precisely applied plastic coating on wire ropes. During wire extrusion, the wire rope passes through an extrusion die, where heated plastic is applied uniformly around the wire’s surface. This method ensures consistency in thickness, adhesion, and surface finish, making the coated wire rope suitable for high-performance applications including rigging, industrial use, and safety equipment.
We utilize advanced extrusion technology to produce high-quality coatings with excellent mechanical properties. This ensures optimal resistance to environmental factors such as moisture, UV exposure, and chemical influences. Depending on the application, the wire extrusion process can be adapted to create smooth, glossy, or textured coatings, as well as specific hardness levels to meet functional requirements.
Wire cut to length – Custom solutions for your needs
Our wire cut to length service allows for customized solutions tailored to specific applications. Instead of purchasing pre-packaged standard lengths, we provide coated wire ropes in exact measurements according to customer specifications. This minimizes material waste and ensures that the wire rope fits perfectly within its intended use.
Using precision cutting technology, we deliver clean and accurate cuts while maintaining the integrity of the coating. Whether for steel cable in industrial machinery, vinyl-coated wire rope in safety barriers, or coated steel rope in custom assemblies, our wire cut to length service guarantees high precision and efficiency. Additionally, we offer finishing options such as sealed ends, pre-installed connectors, or bundled packaging for easy handling and application.

FAQs – Frequently asked questions about coated steel wire ropes
Contact us
Would you like more information about our production or do you have questions about our products? Would you like to find out more about our accessories? Simply get in touch with us – we look forward to hearing from you!
Hamburger Drahtseilerei
Hamburger Drahtseilerei A. Steppuhn GmbH
Klaus-Groth-Straße 15
D-23843 Bad Oldesloe
+49 (0) 4531 / 8990 – 33